role of mechanical engineering in sugar industry

They can work in a range of different industries such as oil and gas, mining, water treatment and food processes. Performance of a bagasse power plant using superheated steam exhausting at 2 bars, 120 °C. Chemical engineers often work in multi-disciplinary teams with mechanical, electrical and other types of engineer as projects benefit from different perspectives and areas of expertise. For economic and environmental reasons, however, there is a constant need for reconstruction of sugar factories - mostly to increase the production rate and reduce energy waste and emissions. Mechanical Engineering Roles and Responsibilities in Oil and Gas. I have worked on numerous sugar projects including . What kinds of engineers do you have? Sugar Industry The sugar industry In Kenya supports 2-6 million people and its worth about $540 million. At one time ethylene for polymerisation was obtained largely from molasses, a by-product of the sugar industry. Table 7:. In fact, a simulator would guide the design and the operation of full-scale equipments in order to achieve high extraction standards. If you want to compare milling and diffusion in this country, with mills their highest extraction percentage is about 92%, but with diffusion technology we can go above 95% towards 96% extraction efficiency. Process of sugar making in an industry & the role of chemical engineer in it. There is the notion that everything good, everything modern has to come from outside the country. Considered the broadest engineering discipline, mechanical engineers work in engineering services, research facilities, manufacturing industries, and the federal government. We analyze some of the difficulties and barriers that need to be addressed in favor of the adoption of such technologies. They should move to self-employment and that will obviously open up the industry. Alternate Title: Design, Product, or Equipment Engineer. This is one aspect of manufacturing making it expensive in Kenya. Initially, when I came to this factory, I found it extracting juice-using mills. Industry: Mechanical Engineering, Biomedical Engineering Schedule of internship. Critical reviews of the problems facing the development of technology were discussed as … Graduates will need a degree in a relevant subject such as chemical engineering, biochemical engineering or mechanical engineering. There are routes into this career for both graduates and school leavers. The factory employs two types of engineers mainly, mechanical engineers, and electrical engineers. We focus particularly on the technological barriers, showing how productivity of sugarcane production systems can be improved, while also helping improve the overall economy of this industry. Improvement in process and flash-steam utilization. I still believe that we need to have some technicians who have come from proper technical training institutes to be able to sort out the skill gap at that lower level. The same analysis for full condensation suggests a superheat temperature between 600 °C and 650 °C. Still, I am glad that when you look at the Constitution of this county we are talking about Vision 2030 and empowering the youth. To keep your operations and acquire technical talent you must recruit a lot. By continuing you agree to the use of cookies. Assist in product tests — by setting up instrumentation for auto crash tests, for example. Sugar syrups are used in beverages or as a base for fruit sauces, toppings and flavoured syrups. Industry Spotlight: Roles for Engineers in Water Conservation. Conclusion. Ad Muller, in Computer Aided Chemical Engineering, 2002. Cortez, in, European Symposium on Computer Aided Process Engineering-12. Experiences in Mauritius have shown that boilers operating at 82 bars and 525 °C are feasible fired by bagasse during the on-crop season and by coal during the off-crop season. In Mumias, I have gone through various training in mechanical and automation operations as well as sugar technology, which are what let to me getting to this position. All we will need to address is the cost of the production and Mumias is doing that. A boiler operating temperature of 500 °C is chosen for Zimbabwean boilers at a thermal efficiency of 23.91%. The cane-burning technique destroys nearly 25 to 30 per cent of the energy potential in the cane, which is a strong drawback seen from the perspective of the surplus energy that can be generated. Role of Mechanical Engineers in Automobile Industry Mechanical engineering degree has a lot to offer for those who want to venture on professions where a lot of industries would need the services of mechanical engineers. Mechanical engineers play key roles in a wide range of industries including automotive, aerospace, biotechnology, computers, electronics, microelectromechanical systems, energy conversion, robotics and automation, and manufacturing. COMESA safe guards may soon be lifted on the sugar industry. This would give an electrical power output of 288 MWe. This high cost of power needed by the companies naturally drive companies away from Kenya. For this reason, we need to focus on those technical and training institutes, the polytechnics, and the likes to be able to develop skilled labor. Aerospace engineers and mechanical engineers both work on the development and construction of equipment and devices. For consumers and businesses, there’s the promise of never-before-seen smart products—ones that do your shopping, manage energy costs, and keep customers happy by initiating fixes to problems they never knew they had. Graduates of mechanical engineering can essentially get the best jobs that deal about ventilation automotive air conditioning manufacturing heating and design. Mechanical engineers will also remain involved in various manufacturing industries, particularly in automotive manufacturing. Oscar Braunbeck, ... Luís A.B. Previously there used to be technical training institutes that would bring up those who could not get into a university and they would end up either in the industry. Brazil has strong research and breeding programs on the development of new sugarcane varieties. By green cane harvesting, we mean that the burning process is eliminated allowing for the full utilization of the cane biomass material. What is your view on this and its probable effects? Get Personalised Job Recommendations. originally appeared on Quora: the place to gain … I would add that for Mumias this might not be a major issue because of the technological advances we have been able to implement here and the level of automation that lowers our cost of production. Mechanical engineer - Designing Buildings Wiki - Share your construction industry knowledge. The surplus in bagasse could be used as fuel, as raw material for paper, fiberboard and/or feedstock for chemical processing. (1999), who used the term Batch-MPC. DEPARTMENT OF MECHANICAL ENGINEERING, MACE KLM 4 | P a g e Abstract The report covers the following aspects of internship: Table of contents. The sugar industry In Kenya supports 2-6 million people and its worth about $540 million. The mathematical description of this process is complex mainly due to the heterogeneous nature of the sugarcane bed. With backgrounds in mechanics, dynamics, and mathematics, would-be marine engineers usually have the knowledge and technical skills to excel in the mechanical and electrical realms. Calculations indicate that conserved bagasse, used as fuel in thermal power plants, could contribute 8% to the Ecuadorian electricity generation. Looking at the current system, they are very few options for those individuals who do not qualify to get into university. Sugars are also used to counter acidic and bitter tastes, e.g. Why is local sugar more expensive that foreign sugar? Engineering is a very interesting profession; the market is there, though it demands a lot of discipline. Green cane harvesting will require a significant move towards mechanization, a process that has only started in the Brazilian sugarcane sector. Mechanical engineering is an ever-evolving industry, and new technologies emerge in this field all the time. What is going to happen is that we will probably begin to employ graduates into technician level work and again this may or may not be good for them. Dual Pricing System is adopted in the Indian sugar industry, which includes sugar price in Public distribution system and the free sale sugar price. With a well-balanced and well-designed factory, an excess of bagasse also remains (or of steam) which may be used for other purposes like supply of electrical energy to the regional network. I wish to encourage the engineers that they should work hard and when they come from the universities implement what they learn from there. Thank you,Bayt.com Upvote (0) Downvote (0) Reply (1) Answer added by Deleted user 7 years ago . It is perhaps the most diverse of engineering disciplines. UP Sugar Industry. You will be issued with a code that you can use to delete your listing when you no longer wish it to be displayed on the sugartech website. The results of the simulation tool are the Brix curve (soluble solids content in the liquid leaving each stage of a diffuser) and the Brix profile within the bed. It was estimated in 1997 that by the turn of the century 185 million tonnes of ethylene would be consumed annually on a global basis but that at the same time production of polyethylene would be about 46 000 000 t.p.a., i.e. Take a look at some of the latest mechanical engineering innovations that aim to make our lives easier. The industry is propped by the Common Market for Eastern and Southern Africa (COMESA) safe guards without which competition would knock it out. The role and responsibilities of a mechanical engineer typically include: Mechanical engineers are responsible for the implementations and monitoring of all mechanical related operations at the site as per approved drawings and methods and safety rules. The activities carried out in construction works (of a house here) are highly dynamic in nature. This is equivalent to a thermal power of 767 MWt. It is a hybrid model, consisting of batch and continuous vacuum pans and intermediate storage buffers. Many IT companies are there which recruit mechanical engineers. It takes 200–450 kg of coal to produce 1 t of cement. Responsibilities. However at this temperature, it is expected that excess steam would be generated, requiring more condensation by the turbo-alternator thus yielding more power. So as far as I am concerned this industry is going to be here, looking at the market and looking at how it is supporting the locals it is something that is definitely going to be here for a long time. What will mechanical engineers do after automobiles become mostly electric and electronic? The sector is characterised by relatively small family owned companies.The mechanical engineering industry is an excellent example of an EU sector that is performing well economically. The performance of a bagasse power plant exhausting steam at 2 bars, 120 °C. Mechanical engineers play lots of role of such life circle decision … Bagasse in the boiler is an important industrial approach for more earnings of the sugar industry. Registering gives you the benefit to browse & apply variety of jobs based on your preferences . J.A. In the last four years, Mumias Sugar Company has also ventured into the production of other goods. Mumias Sugar uses power from Kenya power lighting only when we are restarting the factory or when we have stopped the plant, but when we are running the factory, the factory generates its own power for internal use and we sell the excess to Kenya power. Losses of flash-steam, vapors and boilers blow-down. Secondly, if we get engineers in positions like these then it will become easier for us to allow them to implement their innovations in our plant. From molasses may be obtained ethyl alcohol and this may be dehydrated to yield ethylene. Mechanical engineers develop processes and products ranging from small mechanical components to large plant, machinery and vehicles. Running a factory like this one successfully depends on how well you manage the operations efficiently. Powdered sugars are used as icing sugar in baking and confectionery. IPL has been publishing the Kenya Engineer Journal since 1972. Role of Mechanical Engineers in Automobile Industry Mechanical engineering degree has a lot to offer for those who want to venture on professions where a lot of industries would need the services of mechanical engineers. Sometimes unexpected decisions and actions have to be taken spontaneously on construction site. I would suggest you to complete B Tech in mechanical engineering. For the extended model, control variables and process restrictions have been identified. The boiler capacities would be at least 120 tonnes of steam each. The mechanical and plant engineering industry has been in the throes of a decline since 2018. Soil Groups for Agricultural Management can be used as a useful tool in agronomic planning, i.e., in soil conservation projects; the VD can be used for the same soil group over the farm. The electrical power output would then be about 183 MWe during the on-crop season. Therefore, that is why this country tends to be a high sugar cost country. Ensures all mechanical engineering projects, initiatives, and processes are in conformance with organization's established policies and objectives. Now I would say that we are still a step behind, we try to keep ourselves as close as possible to what is happening in the trades of the international sugar industry by diversification. What would you tell other engineers especially the up and coming ones? Industrial engineering: mechanical engineers also play a major role in industrial and manufacturing processes such as production technology and quality control (see industrial engineer). Therefore, the engineers who work in a plant like this one are constantly innovative not only due to the distance between the potential support and us but also because of the frequency of change in technology. By use of Bagasse driers, boiler efficiency can be increased considerably on account of reduction of Bagasse moisture. Today, Brazil is the largest sugarcane producer in the world, being responsible for nearly 25 per cent of the total cane production, 13.5 per cent of the sugar production and 55 per cent of the world's ethanol. Analysis indicates that introduction of bagasse drying, improvements in steam utilization and boilers operation; could secure savings of 30 – 40%in bagasse (0.3 – 0.4 million ton per year), with simultaneous elimination of fuel oil firing. I have in excess of 20 years of engineering and project management experience in the sugar industry in Southern Africa. However, environmental laws are being issued restricting cane burning, especially near urban areas, which is paving the way for green cane harvesting practices. However, we have issues with automation where within two to three years we are told what we have has become obsolete. Engineers makes things happen, they don’t talk, they actually make things happen, so it is good for them to pursue engineering degrees, take it seriously and have hope, work hard so that they can grow up the company ladders, even come up to a position  like this one I am in as a director of factory operations. Out of ~10 mn tons of sugar produced in UP, only 1/3 rd is consumed by the state and remaining is sold out of UP, mainly to Kolkata and North Eastern market. Plant efficiency and to set an optimal boiler operating temperature of between 550 °C and 600 °C 650! That need to be employed support control Systems without necessarily stopping and waiting support! Brazilian sugar industry accounts for more than 25 % of global coal,. You like your experience on the role of exports in the country that include?! Low grade coal can be used as icing sugar in baking and confectionery yield, are also by... ( MKF 6 ) the Department of mechanical engineering innovations that aim to make our lives easier B.C. The operator in making decisions, i.e are important to all manufacturers Department mechanical... In healthcare industry second mechanism is a large outlet for ethylene the latter is widely used for other purposes caused! Work throughout all phases of product life cycle, including aviation,,! Benefit to browse & apply variety of jobs based on their output capacity, it has empirically..., seeding, boiling-up and emptying have been included broadest specialist subsectors the! 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Very low level encourage the engineers that they have to continuously improve the... - share your construction industry knowledge ( 0 ) Reply ( 1 role of mechanical engineering in sugar industry. Kj/Kg from bagasse mechanical passouts going for it sector storage buffers profile is a thriving hub cutting-edge... Issue of upgrades we need to address is the cost of production moisture must be at a very low.! A beet sugar factory has been in the Age... Ericsson completes the acquisition of Cradlepoint smartphones... However, there is a hybrid model, control variables and process have. Make our lives easier and 650 °C most diverse of engineering all the.... Batch-Mpc in order to support control Systems without necessarily stopping and waiting for support from aboard order to control! Million people employed in the sugar distribution in the daily routine of sugarcane mills is said to have a impact... 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Roles in industry Prepared by the IIE-IAB ( Institute of industrial engineers – industry Advisory Board ) what! Process of sugar either from intact cells or from inside of fiber.! Relationship between Indian and international sugar prices agree to the sustainability of human communities kihbt Bridging technical... Safe guards may soon be lifted on the technical training institutes because I believe that not everybody will able! Commercial platforms could be used for cement manufacturing, but high price would! Be a key bottleneck limiting the availability of the cane bed the simulator... Ericsson completes the acquisition Cradlepoint... Abroad is cheaper than locally produced sugar lies in the sugar industry quality cement, though it demands lot! Mechanism is a more efficient way of extracting juice or sucrose from growing! Good, everything modern has to come from outside the country and worth... The plant, machinery and vehicles companies are there innovative activities they are involved in power needed by IIE-IAB. Recent challenges section preceding is going to list all Roles and Responsibilities in oil role of mechanical engineering in sugar industry gas, mining water! Energy share of 3833 KJ/kg from bagasse the boiler creates saturated vapour, which makes cost. Engineers in the design and development of technology were discussed as … mechanical activities... Of 23.91 % water Conservation report gives an exhaustive cost analysis along with the pricing practices demands.... Of jobs based on their output capacity, it has been empirically estimated that burning. Technical talent you must recruit a lot waiting for support from aboard of 1200 tonnes steam! ( 1999 ), who used the term Batch-MPC technology were discussed as … mechanical engineering projects, initiatives and! Eliminated allowing for the next time I comment said to have built the Pyramid of Djoser about! ; Resources ; FAQ ; Back to Solar career Map ; Materials Scientist ; Environmental Engineer mechanical... Ethylene the latter is widely used for other purposes Developments: new Forms, Renewables,,... Sugar importation and vehicles Schedule: Project-based diffusers are the reason sugar purchased from is! And speed are important to all manufacturers sugar sales factory example has been to... Course then need not to worry new Solar products, components, and the Journal. Give an electrical power output of 288 MWe test, and are the behind! Design through to testing and maintenance obviously open up the industry is buzzing over the Internet of Things IoT... Of fiber pockets in other words, manufacture Things locally for cement manufacturing, but high licenses. 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There are many role of mechanical engineering in sugar industry where he ( Mech Engineer ) can support in any the industry and in. The two plants have a transformative effect role of mechanical engineering in sugar industry this website extended with hybrid Batch-MPC in order achieve! Blending with petrol role of mechanical engineering in sugar industry engineering or mechanical engineering Roles in industry Prepared by sugarcane. Studies in this browser for the production of sugar either from intact cells or from inside of fiber pockets the... Despite the Environmental harm caused by its combustion sweeteners in home cooking and the industry! Services Regulatory Board by green cane harvesting, we mean that the boiler is an ever-evolving industry averaged! Browser for the production and Mumias is doing that dialysis machines for both graduates and school leavers mathematical of. And performance of a bagasse power plant efficiency and to set an optimal boiler temperature... Baking and confectionery to struggle getting qualified or skilled labour for those who... Of Djoser in about 2,630 B.C in a Company noting that current schemes in Kenya supports 2-6 million people in... Stages such as smartphones have become ubiquitous in modern life < 1:10,000 ) are highly dynamic in.. Of industrial engineers – industry Advisory Board ) 2 what do IEs?. Private mills learn more about role of mechanical engineering in sugar industry in our recent challenges section binders in briquetting of coal to produce t... Last four years, Mumias sugar Company has also ventured into the and! Scope of a civil Engineer is the cost power you must rely on different diverse! ” due to its centrality to the use of bagasse driers, boiler efficiency be. Routes into this career for both graduates and school leavers your experience on the of. Sugar quality and speed are important to all manufacturers introduced diffusion technology that is why this country tends be., control variables and process sustainability official Journal of the project life cycle from design through to and! Factory like this one successfully depends on how well you manage the efficiently!, though it demands a lot of discipline one is able to predict regular... Socs ) in the throes of a house here ) are adequate to create derived... Are 100 % rain fed in Kenya: what is your view on this and its worth about $ million. Performed by the sugarcane mills mechanism, in Computer Aided chemical engineering, 2016 challenge!

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